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What is the specific function of bare board power supply manufacturer?
Release time:
2023-02-13 10:31
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With the acceleration of industrialization, more and more industries need to use more power equipment to complete the power supply. In particular, the rapid development of the industry requires more power boards to provide rich support. This is a fixed power mode transmission or mobile power module that requires the use of certain media for transmission. Different media also need to connect different interfaces to achieve power conversion.
In fact, with the gradual improvement of industrial equipment, modern power supply is becoming more and more abundant. From the power supply of factory equipment to the supply of aerospace field, many do not lack the active participation of bare board power supply. So, what role does this module play in the actual power supply process?
1. Combined with switching power supply
The first function of bare board power supply is to provide power for all walks of life and many devices, especially with many switching power supplies. Modern switching power supplies are in urgent need of power supply and transmission due to their high working efficiency, different interfaces and converters. Once the power is disconnected, it will cause great losses. However, different switching power supplies need to be used with different power supplies, which requires a combination of different switches.
2. Key points of use process
Although the bare board power supply manufacturer's bare board power supply is convenient and simple to use, there are still some points that need attention. For example, during use, high temperatures should be avoided and serial use of multiple interfaces should be avoided. Too many interfaces will cause excessive pressure, which may cause overheating or even fire. In the process of use, attention should be paid to timely ventilation.
How to better use bare board power supply manufacturers bare board power supply?
1. Input and output pin problems
Most bare board power supplies are pin-shaped. Please pay attention to them before use. Generally, the input terminals of AC-DC bare board power supplies are not positive or negative, because they have a rectifier bridge function and can be used for AC and DC. DC-DC the bare board power supply is just the opposite, remember to separate the pins. If the product is connected, you need to separate the positive and negative poles (the product will be clearly marked).
2. Hot plug problem
Hot-plug refers to the use of actively loaded plug-ins. With the appropriate software, you can insert or delete hot-swappable peripherals without turning off the power, without burning the peripherals, and detect and use new devices in real time. However, most bare-board power supplies do not support hot-swap, and the modules that need to be hot-swapped are redundant modules and spare modules. Added control circuit to prevent bare board power supply
3. Clearance and creepage distance of engine room floor
Among the performance parameters of the power module, there is a parameter called isolation voltage. It is necessary to choose a durability value suitable for practical applications. At the same time, pay attention to the electrical clearance parameters of the module base plate to meet the electrical isolation parameters of the product. Due to the relatively high voltage of AC and DC bare board power supplies, the gap is usually greater than 8mm, while the gap of DC-DC bare board power supplies is usually 3-7mm, depending on the parameters.
4. Grade problem
At present, it can be divided into commercial, industrial and military temperature grades. During use, pay attention to the application environment to avoid system failure due to the operating temperature exceeding the rated temperature.
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2019-08-06
Product selection and application considerations
The design power of each product of our company will have a certain amount of redundant power, which can run for a long time under full load or even over the rated load. However, for the sake of high reliability and prolonging the service life of the power supply, please do not let the load reach the rated value. It is generally recommended to use 60%-80% of the rated load, and the ambient temperature is recommended to be about 30 ℃, which can be fully loaded at an ambient temperature of 55 ℃, but this will undoubtedly greatly reduce the reliability and service life of the product. In actual use, please pay attention to the two factors of controlling load and temperature. If the ambient temperature is relatively high, it is necessary to reduce the load as much as possible (that is, to increase the load margin and select products with greater output power). On the contrary, if a large load current is required, then try to do a good job of ventilation and heat dissipation, such as placing the power supply module in an open space and increasing cooling fans. The specific value is not absolutely fixed. Generally, it is recommended that the load should not exceed 20% of the rated load when the ambient temperature is 55 ℃, which can keep the product very high reliability. Tip: Please use temperature measuring equipment to evaluate the temperature, and do not rely on skin feeling. Short time and a small proportion of full load, high temperature operation, the reliability and life has little effect. For example: each full load lasts less than 1 minute or half a minute, and the interval is more than 10 minutes, while the load during the interval is less than 15% of the rated load, then even if the operation at 55 ℃ is also possible. Safe Use Warning: Since the bare board series does not have a shell, the input is 220V AC at the same time. The input pins and corresponding terminals of the module are directly connected to 220V. Please pay great attention to prevent short circuit between electric shock and metal objects and ensure that the power supply is disconnected before any touch. Load Requirements for 2. Use of Multiple Output Power Supplies Generally, the voltage accuracy of the output of the multi-output power supply is: the nominal value of the main output is plus or minus 1%, and the nominal value of the secondary output is plus or minus 5%-10%. The first output of the multi-output power supply is the main circuit, and the other output is the secondary circuit. The voltage accuracy and carrying capacity of the main circuit are higher than those of the secondary circuit. Therefore, the main circuit with large current and high voltage accuracy requirements should be generally selected, it is appropriate that the ratio of each current is 50-100%, and the secondary circuit must not be loaded separately under the condition of no load on the main circuit, otherwise the secondary circuit voltage is too low to be used normally. In addition, if the main circuit load is full load and the secondary circuit load is light load, the secondary circuit voltage may increase, otherwise the secondary circuit voltage will decrease, and the reliability and service life will have little effect. For example, if each full load lasts less than 1 minute or half a minute, and the interval is more than 10 minutes, while the load during the interval is less than 15% of the rated load, then even operation at 55°C is possible.
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Switching power supply module is applied in several major aspects 1. Electric power, mainly including integrator and electric meter and intelligent electric meter 2. Industrial control, industrial control field 3. Medical treatment, medical equipment, mainly including tire protection instrument, monitor and so on 4. Military industry, military industry is a very widely used aspect. in military equipment. Switching power supply module applications in several major areas.
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Precautions for the use of switching power supply modules
The high-frequency transformer of switching power supply is generally shielded for the first time, which is not described above. Switching power supply is a high-frequency product, PCB component layout for EMI, please pay close attention to this point. If the switching power supply has a mechanical shell, the structure of the shell has a great influence on the radiation, please pay close attention to this point. The parameters of different manufacturers of the main switch tube and the main diode have certain differences, which have certain influence on EMC. Please pay close attention to this point.
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Can switching power supply and module power supply be universal?
A module power supply is a power supply that can be mounted directly on a printed circuit board and is characterized by providing power to application-specific integrated circuits (ASICs), digital signal processors (DSPs), microprocessors, memory, field programmable gate arrays (FPGAs), and other digital or analog loads. In general, such modules are called point-of-load (POL) power supply systems or point-of-use power supply systems (PUPS).
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The difference between switching power supply and module power supply
(1) The difference in use: module power supply, output voltage, remote control switch circuit, input protection circuit. Switching power supply, control the switch tube on and off time ratio, maintain a stable output voltage of a power supply. (2) The difference in composition: Switching power supply: Generally composed of pulse width modulation (PWM) control IC and MOSFET. Module power supply: it is composed of power supply module with a small amount of discrete components.
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Loss of switching power module
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