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Analysis of the Development Status of Switching Power Supply Module
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2022-07-07 14:06
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With the rapid development of power electronic technology, in the 1980 s, computer power supply realized switching power supply, and computer power supply upgrading was the first to complete. In the 1990 s, power electronic equipment was increasingly closely related to people's work and life, but electronic equipment could not be separated from reliableSwitching power supply module,Switching power supply moduleIt has successively entered various electronic and electrical fields, and is widely used in program-controlled switches, communications, electronic testing instrument power supplies, control instrument power supplies, etc. At present, intelligent applications in emerging fields such as digital TV, LED, IT, security, high-speed rail, and intelligent factories will also greatly promote the development of the switching power supply market. Then, let's learn about it together.Switching power supply moduleDevelopment status analysis!
1.Switching power supply modulePower density is neither high
With the extensive use of semiconductor technology, packaging technology, and high-frequency soft switching, through the current new transformation and packaging technology, the power density of the power supply exceeds (50W/cm3 ), which is more than twice the power density of the traditional power supply, and the efficiency can exceed 90. With breakthrough performance, the power density of the module power supply is getting higher and higher, the conversion efficiency is getting higher and higher, and the application is getting simpler and simpler. Four times more power density than similar converters currently on the market, building an efficient HVDC distribution infrastructure in data centers, telecommunications, industrial and other applications.
II.Switching power supply modulelow voltage and high current
As the operating voltage of the microprocessor decreases, at the same time, the current required by the integrated circuit increases, requiring the power supply to provide a greater load output capability. The effective load of 1V/100A module power supply is equivalent to 0.01, and it is difficult for traditional technology to meet these advanced design requirements. The power output voltage of the module has also been reduced from the previous 5V to the current 3.3V or 1.8V, and the industry expects the power output voltage to be reduced to below 1.0V. At a 10m load, the efficiency drops by 10 per m resistors on the load path. The wiring resistance of the printed circuit board, the series resistance of the inductor, the on-resistance of the MOSFET, and the chip bonding of the MOSFET will all affect the efficiency.
Three.Switching power supply moduleA large number of numerical control technology
Using digital signal control (DSC) technology to control the closed-loop feedback of the power supply, there are few products at present, and many modular power supply enterprises have not mastered the modular power supply technology of numerical control to form a digital communication interface with the outside. Modular power supply with numerical control technology is a new trend in the future development of the modular power supply industry. In many applications, the requirements for improving energy efficiency in the coming year Digital power management has entered a stage of rapid development after several years of slow development. In the next 10 years, the focus on energy-efficient products is expected to promote the application of digital power management in applications such as DC-DC converters.
Four.Switching power supply moduleStart fever
Switching power supply moduleThe power switching device and the driving circuit are not only integrated together. In addition, a fault detection circuit such as overvoltage, overcurrent, and overheat is built in, and a detection signal can be transmitted to the CPU. It is composed of a high-speed and low-power chip, an optimized gate drive circuit and a high-speed protection circuit to ensure that the IPM itself will not be damaged even if a load accident or improper use occurs. IPM has won more and more market with its reliability and ease of use, especially for inverters driving motors and various inverter power supplies. IPM generally uses IGBT as a power switching element, with an integrated structure of built-in current sensor and drive circuit, which is an ideal power electronic device for frequency conversion speed regulation, metallurgical machinery, electric traction, servo drive and frequency conversion household appliances.
The above introduction isSwitching power supply moduleAnalysis of the current situation of development, the following to learn more, can contact us at any time!
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2019-08-06
Product selection and application considerations
The design power of each product of our company will have a certain amount of redundant power, which can run for a long time under full load or even over the rated load. However, for the sake of high reliability and prolonging the service life of the power supply, please do not let the load reach the rated value. It is generally recommended to use 60%-80% of the rated load, and the ambient temperature is recommended to be about 30 ℃, which can be fully loaded at an ambient temperature of 55 ℃, but this will undoubtedly greatly reduce the reliability and service life of the product. In actual use, please pay attention to the two factors of controlling load and temperature. If the ambient temperature is relatively high, it is necessary to reduce the load as much as possible (that is, to increase the load margin and select products with greater output power). On the contrary, if a large load current is required, then try to do a good job of ventilation and heat dissipation, such as placing the power supply module in an open space and increasing cooling fans. The specific value is not absolutely fixed. Generally, it is recommended that the load should not exceed 20% of the rated load when the ambient temperature is 55 ℃, which can keep the product very high reliability. Tip: Please use temperature measuring equipment to evaluate the temperature, and do not rely on skin feeling. Short time and a small proportion of full load, high temperature operation, the reliability and life has little effect. For example: each full load lasts less than 1 minute or half a minute, and the interval is more than 10 minutes, while the load during the interval is less than 15% of the rated load, then even if the operation at 55 ℃ is also possible. Safe Use Warning: Since the bare board series does not have a shell, the input is 220V AC at the same time. The input pins and corresponding terminals of the module are directly connected to 220V. Please pay great attention to prevent short circuit between electric shock and metal objects and ensure that the power supply is disconnected before any touch. Load Requirements for 2. Use of Multiple Output Power Supplies Generally, the voltage accuracy of the output of the multi-output power supply is: the nominal value of the main output is plus or minus 1%, and the nominal value of the secondary output is plus or minus 5%-10%. The first output of the multi-output power supply is the main circuit, and the other output is the secondary circuit. The voltage accuracy and carrying capacity of the main circuit are higher than those of the secondary circuit. Therefore, the main circuit with large current and high voltage accuracy requirements should be generally selected, it is appropriate that the ratio of each current is 50-100%, and the secondary circuit must not be loaded separately under the condition of no load on the main circuit, otherwise the secondary circuit voltage is too low to be used normally. In addition, if the main circuit load is full load and the secondary circuit load is light load, the secondary circuit voltage may increase, otherwise the secondary circuit voltage will decrease, and the reliability and service life will have little effect. For example, if each full load lasts less than 1 minute or half a minute, and the interval is more than 10 minutes, while the load during the interval is less than 15% of the rated load, then even operation at 55°C is possible.
2018-08-29
Application field of switching power supply module
Switching power supply module is applied in several major aspects 1. Electric power, mainly including integrator and electric meter and intelligent electric meter 2. Industrial control, industrial control field 3. Medical treatment, medical equipment, mainly including tire protection instrument, monitor and so on 4. Military industry, military industry is a very widely used aspect. in military equipment. Switching power supply module applications in several major areas.
2018-08-29
Precautions for the use of switching power supply modules
The high-frequency transformer of switching power supply is generally shielded for the first time, which is not described above. Switching power supply is a high-frequency product, PCB component layout for EMI, please pay close attention to this point. If the switching power supply has a mechanical shell, the structure of the shell has a great influence on the radiation, please pay close attention to this point. The parameters of different manufacturers of the main switch tube and the main diode have certain differences, which have certain influence on EMC. Please pay close attention to this point.
2018-08-29
Can switching power supply and module power supply be universal?
A module power supply is a power supply that can be mounted directly on a printed circuit board and is characterized by providing power to application-specific integrated circuits (ASICs), digital signal processors (DSPs), microprocessors, memory, field programmable gate arrays (FPGAs), and other digital or analog loads. In general, such modules are called point-of-load (POL) power supply systems or point-of-use power supply systems (PUPS).
2018-08-29
The difference between switching power supply and module power supply
(1) The difference in use: module power supply, output voltage, remote control switch circuit, input protection circuit. Switching power supply, control the switch tube on and off time ratio, maintain a stable output voltage of a power supply. (2) The difference in composition: Switching power supply: Generally composed of pulse width modulation (PWM) control IC and MOSFET. Module power supply: it is composed of power supply module with a small amount of discrete components.
2018-10-19
Loss of switching power module
The loss of high-power module switching power supply mainly includes high-frequency switching loss, high-frequency transformer loss, rectifier loss and line conduction loss. In the application of low voltage and high current output, the rectifier loss and line conduction loss occupy a larger proportion, the lower the output voltage, the greater the output current, the rectifier loss and line conduction loss accounted for the proportion of the total loss of the module switching power supply.
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